一、實驗目的

用PLC構成飛鋸自控系統。

二、實驗設備

YX-80系列PLC實訓裝置，

FX-20P手持編程器，或個人計算機(WINOOW ), SC-09編程線纜、FX-PCS/WIN編程環境

自控飛鋸實驗板

連接導線一套。

自控飛鋸實驗板的板的輸入輸出端子為特殊設計的端子，其功能為，當輸出端M1為ON時，BV自動產生脈沖信號，模擬測量電動機轉速的光碼盤信號。當SQ1給出信號(發光管亮)表示允許飛鋸切割鋼管，SQS發光管亮表示飛鋸完成了鋼管的切割，飛鋸抬起。SQ2發光管亮表示鋼管的夾具可松夾，SQ3發光管亮表示小車可返回，液壓閥SYA作用(發光管亮)使小車返回。SQ4亮表示小車沒有返回，系統出現故障給出報警信號，即對應的報警發光管亮，整個系統出現停止狀態。故障排除后，重新啟動系統時，先按復位按鈕，使電路從鎖住狀態恢復恢復正常狀態。電磁閥4YA發光亮表示夾具緊鋼管，3YA發光管亮表示夾具松夾，電磁閥lYA發光管亮表示下鋸，2YA發光管亮表示飛鋸抬起。電動機M1發光管亮表示送入鋼管，電動機M2發光管亮表示飛鋸旋轉運行。

三、實驗內容

1、控制要求

(1)初始狀態

電動機M1和M2為OFF，電磁閥3YA和4YA為OFF,夾具處于松開狀態，lYA和2YA為OFF，飛鋸處于抬起狀態，液壓閥SYA為OFF,小車處于原始位置。

(2)啟動操作

按下啟動按鈕，開始下列操作:

   ①電動機M2運轉后M1運轉，即飛鋸旋轉后再送入鋼管。

    ②當鋼管長度達到預定要求時(例如6m)，電磁閥4YA為ON，夾具夾緊鋼管，帶動小車和飛鋸一起向前運行。

    ③當小車運行到SQ1位置時，SQ1為ON，電磁閥lYA為OFF，下鋸切割鋼管，完成鋼管切割時，SQS為ONo

    ④當小車到達SQ2位置時，SQ2為ON，同時lYA為OFF,  2YA為ON飛鋸抬起，隨后2YA為OFF o

    ⑤當到達SQ3的位置時， SQ3為ON，同時電磁閥4YA為OFF,  3YA為ON夾具松開。同時液壓閥SYA為ON使小車返回到原來位置，隨后3YA,  SYA又恢復為OFF。

⑥如果小車沒有返回繼續向前運行，當到達SQ4位置時，SQ4為ON，表示系統出現故障發報出報警信號，同時整個系統停止在當前狀態下。

⑦如果不是按著上述控制要求運行，都要發出報警信號停止運行。例如3YA,4YA同時為ON,  4YA,  SYA同時為ON,  S04為ON等。

(3)停止操作

按下停止鍵后，所有的輸出均勻為OFF，停止操作。

3 、 I/O口分配表;

3、根據上述控制要求，編制系統控制程序，調試并運行程序

四、編程練習

    根據下面的兩種控制要求分別編制自控飛鋸系統的控制程序，并上機調試運行。

    ①控制要求同1、但增加每月切割鋼管數的統計功能。

    ②采用2位撥碼器輸入，作為由外部設定鋼管長度和數量進行切割。

    ③根據鋼管傳送的速度修正電磁閥4YA為ON的動作時刻，確保切割鋼管長度的精度，編制程序。

提示:在剛管切割的過程中，切割鋼管的長度會產生誤差，其原因是由于電磁閥的動作速度是的，而電動機M1的運轉速度是可變的，即鋼管的傳送速度是不定的，當M1運轉的快就保證電磁閥4YA為ON有一個提前量，而M1運轉的慢，4YA為ON就應有一個延遲量，這樣才能確保切割鋼管長度的精度，減少誤差。在編程時考試這一因素。   

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Rosemount VOLT-CUR PCB 1500D77G02

Key Tronic Keyboard KTC A65-00627-021 PCB-002J Excellent Condition Guaranteed

FANUC A20B-2900-0160 PCB MODULE SERVO AXIS LSI ** WARRANTY

FANUC A20B-2900-0380 / 04B PCB MODULE SERVO AXIS INTERFACE ** WARRANTY

Hurco V2 ATC Relay PCB Assembly 415-0241-001_4150241001 Rev A_414-0241-001 Rev A

Gould Modicon PCB Board, PCB-S212-000, REV B, , WARRANTY

FCI 0027-A1C2A4A REV A POWER SUPPLY HIGH VOLTAGE PCB CIRCUIT BOARD

Cincinnati Milacron PCB Board 3-531-3288A, 33513288A

Cincinnati Milacron PCB Board 3-531-3525A, 35313525A

Cincinnati Milacron PCB Board 3-531-4352, 35314352

Mitsubishi GX-04C PCB Board, BN624A773G51 Rev A Off Comet VMC, , WARRANTY

RELIANCE ELECTRIC 0-56926-20 Current Feedback PCB for GV3000 ~ VTAC 7 ~ Tested ~

Exide PLC Controller PCB 118-302-236G C-82 118302236G Circuit Card Assembly

PCB0024 REV.A CIRCUIT BOARD *NEW NO BOX*

CINCINNATI MILACRON COLTER PRODUCTS OUTPUT BOARD PCB-FSC-545-97 1270501A

A1-116-100-526 PCB, ATT/CT BD 2700ADC RESISTOR BOARD

PANALARM 82-AF5-125VDC AMETEK PCB CIRCUIT BOARD ANNUNCIATOR MODULE D557518

RELIANCE ELECTRIC 0-56926-20E Current Feedback PCB for GV3000 ~ VTAC 7 ~ Tested

ALLEN BRADLEY PCB CIRCUIT BOARD CARD 633790C 633790-C

BOSTON DIGITAL AUXILIARY INPUTS CIRCUIT BOARD 7-2 13C252 PCB 11D672 PCB11D672

WARNER & SWASEY BD. NO. 8940-355 PCB BOARD

GE Fanuc A16B-2200-0160/06B Graphic CPU PCB Circuit Board

WESTRONICS MUX PCB BOARD CB100311-02 REV. B

PCB BORD WATER RECIRCULATOR AND HEAT EXCHANGER 0600-0001R **

GE NC Control Board for CNC Machine PCB Circuit Card  # 44A719294-001  MINT

OPTO 22 B1 PCB CIRCUIT BOARD 001828D

Kone Montgomery P-24301 M2 Parallel I/O PC Printed Circuit Board 

 Piezotronics PCB 482A05 ICP PWR POWER SUPPLY 115V maual free shipping

L-TEC 675332 Rev B Circuit Board PCB  Free Shipping!

**NEW**  GSE TECH MOTIVE PC670D-40-20-21084 PC PCB PLC CONTROL CIRCUIT BOARD

Inland Motors PS1-TPA 1/2/3 Power Supply PCB Circuit Board, C-78182-1

PCBPIEZOT PCB PIEZOTRONICS 1501A02EZ1KPSIG RQAUS1

PCBPIEZOT PCB PIEZOTRONICS 1501A02EZ5KPSIG RQAUS1

PCBPIEZOT PCB PIEZOTRONICS 1501M04 RQAUS1

ALLBRADLE ALLEN BRADLEY 855PC-B24ME422 RISCN1

ALLBRADLE ALLEN BRADLEY 855PC-B10ME422 RISCN1

FANUC PCB - ROM MODULE 1MB **, W/ WARRANTY - A20B-2900-0290

FANUC PCB - RAM MODULE 256 KB **, W/ WARRANTY - A20B-2900-0530

Applied Data Systems 170110-8000B Circuit Board PCB MA MLZ1 94V-0 49040184752-E

Zebra 46700 Rev.1 Main Logic PCB

ESW Electronic Systems Of Wisconsin 51-000-0132 rev 35-006-0008 PCB Board

ESW Electronic Systems Of Wisconsin 51-000-0132 Rev 35-006-0008 PCB Board

ESW Electronic Systems Of Wisconsin 51-0070 Rev C 35-001-0005 PCB Board

FREESHIPSAMEDAY GENERAL ELECTRIC PWB194A3409G1 PCB CIRCUIT BOARD 68A989109G1

SIEMENS S30810-Q2187-X-3 SIUX2 PCB CIRCUIT BOARD MODULE D523739

NEC Q3677A D4DPP108AA OCUDP PCB CIRCUIT BOARD MODULE D524007

SIEMENS S30810 Q2234 X100 3 SICOE PCB CIRCUIT BOARD MODULE D524046

WESTRONICS CB100161-02 PRINTED MODULE CARD REV F PCB CIRCUIT BOARD D539220

WESTINGHOUSE 2839A23 1ABS13 G01 PCB CIRCUIT BOARD MODULE D523545

RIS AN-4127 PCB CIRCUIT BOARD MODULE D523805

NEW EP031101 DATA ACQUISITION PCB CIRCUIT BOARD REV 003 D524541

SBE 9007 94 M68CPU REV 04 PCB CIRCUIT BOARD D520143

NEW GE FANUC IC600YB900C SERIES SIX I/O LOCAL TRANSMITTER PCB BOARD D520165

MUX 11 CB100356-01 REV A PCB BOARD

Emerson PCB Base Drive 6230-4114

WESTRONICS CB100217-01 ADC PCB CIRCUIT BOARD REV D D553473

UNIDYNAMI UNIVERSAL DYNAMICS PCB-084B RQAUS1

NEW 140-5399-000D 021-5231000E PRINTED CIRCUIT BOARD MATCODE 020-10221

FANUC GE FANUC IC675PCB010 (B) RQANS1

FANUC GE FANUC IC675PCB010 (A) RQANS1

CRT DRIVER PCB CIRCUIT BOARD  A-12373

K&G Antriebstechnik SV-RK6/2 PCB Circuit Board

1 PC  AB 1336-L4E PCB Board In Good Condition

.TU717 British Federal WS9000 I/O Card PCB 213589B W293152-1

SIEMENS 03395 221351 9258 PCB BOARD

??? 02063156D FAB 020631603 PCB BOARD

EXTRON PD1058-0200 REV E PCB BOARD

GE FANUC 44A730952-001 44A730951-G01 PCB BOARD

AGTRON ? 370100 370900 KEYPAD PCB BOARD

ENDRESS HAUSER E+ H FLOWTEC 319097-0200 PCB BOARD

?? 020428102 PCB BOARD

FANUC A16B-1006-0250/02A PCB

ZOOM TECHNOLOGIES 2925 3486-2925-00-00N-001 PCB BOARD

XYCOM 84091A 240276 PCB BOARD

SENSOTRONIQUE PIU-2C/SR A152980001-4 PCB BOARD

GE GENERAL ELECTRIC 44B392254-001 44A392602-G02 PCB BOARD

LARRAIOZ E. IND D200-011 PCB BOARD

ABB 3BSC980002R2R2 &3BSC980006R231 PCB BOARD LOT OF 4

GENERAL ELECTRIC GE PWB244A8557G2 68A989461G1 REV B PCB CIRCUIT BOARD D545809

NEW BETA 309159 BETALOG 4100 FIBER MUX BOARD REV 001 A PCB D542511

FEDERAL PIONEER DSP-MKII CONTROL MODULE PCB CIRCUIT BOARD D546193

Hp PCB R-Theta AC 77100-65550 77100-65558 Sonos Board for 4500 5500 7500

Hurco Machine Personality 3 PCB Assy 415-0177-020 Rev J _ Hurco CNC Mill MB-1R

NEW KISLER-MORSE 63-1242-03 PCB BOARD REV. B, 41-1242-01

NEW BAILEY NTMP01 INFI 90 TERMINATION UNIT PCB CIRCUIT BOARD D554977

MicroPoint Operator Console Module Board, #PCBA 100037-0001 C, , Warranty

SCHEM CIRCUIT BOARD CARD D34434 C34915 PCBC34916A PCB-C34916-A

YASKAWA MOTOMAN ROBOT PC PCB BOARD MODULE JANCU-MCP01 EDF9200650-C0 DF9200650-C0

Yaskawa Charge Mini Board, # 3PCB-2  1ZD, ,  WARRANTY

ISHIDA P-5287D  DUC BOARD PCB CIRCUIT BOARD

IMI / PCB Sensor PC Board, 11195-01, w/ Vibration Interface Enclosure, 

Exide PLC Controller PCB 118-302-351F 118302351F Circuit Card Assembly

Taylor Instrument CV3 125S2196-2 PCB  125P2196-1 Rev AV3

QUALITROL QUALITROL PCB-637-2 (REV Q) RQAUS1

EATCORPOR CUTLER HAMMER E50SB6PC (B1) RQANS1

GOSS PCB INPUT CONTROL BOARD E15630-2 REV-A

METREL 2.01.619 PCB BOARD DRIVE CARD - REFURBISHED - FREE SHIPPING

NEW NORTEL QPC441D THREE PORT EXTENDER CARD PCB CIRCUIT BOARD D523709

TAYLOR 125S1007-3 PEN DRIVER REV BA PCB CIRCUIT BOARD D539426

GENERIC GENERIC DT-6L-PCB1 RQAUS1

MITSUBISH MITSUBISHI PCB00501 RQANS2

TYCO BUCHANAN TERMINAL BLOCKS 22PCB RQANS2

ABB ASEA DCS 57120001-CV/1 CONNECTION UNIT DRIVE PCB CIRCUIT BOARD DSTA 131

Epic 23391-1 Circuit Board PCB Rev. D Free Shipping!

New IED 5201VS Test Board PLC PCB

TEAC 13351191 RECORDING PRE-AMPLIFIER PCB CIRCUIT BOARD D523526

RDE ? LLD 14-186.0042 2X15V/2A POWERTRADE PCB BOARD

SULZER SP32DISP 112.024.188.2 MATRIX NIPCO PCB BOARD

New Johnson Controls TRS-101-702 rev G PCB Board Static Sealed

HONEYWELL 14502569-001 REV 2 14502570-001 REV 2 PCB BOARD

GE GENERAL ELECTRIC ? 062IL0556 G001 PCB BOARD

HONEYWELL 14507286-001 14507285-002 PCB BOARD

PRI Automation PCB Board BM711160

?? RK2268-SNUBBER PCB BOARD

NDC SYSTEMS 680012-3 AGC & DISCRIMINATOR (GAMMA GAUGE) PCB BOARD

Allen Bradley 40847-217-51 PCB Circuit Board

MITSUBISHI ? CN2-J2 PCB BOARD

MITSUBISHI ? CNP3-J2 PCB BOARD

MITSUBISHI ? CNP5-J2 PCB BOARD

MITSUBISHI ? BRP-J2 PCB BOARD

MITSUBISHI ? CNP4-J2 PCB BOARD

EARTH LCD CIRCUIT BOARD CARD P/N 2700 PCB-2700 

?? 1225G960328 PCB BOARD

YOKOGAWA F9391AM-03 PCB BOARD

?? 65486  REV 1 65487 PCB BOARD

BLH 465846-2 REV C 465843-3 REV B PCB BOARD

?? A006L5010 G001 PCB BOARD

?? P-529IA PCB BOARD

ADVINSTRU ADVANCED INSTRUMENTS PCB-A1111 RQAUS1

PCBPIEZOT PCB PIEZOTRONICS J353B33 RQAUS1

Landis Tool Ramp 1 A-86505 PCB A86504-A RMP1 Board

FORRY 220185 AUXILIARY CARD PCB CIRCUIT BOARD REV A D542312

New IED 5202M Test Board PLC PCB

Mitsubishi Q173DV PLC SSCNET Channel Distribution PCB TEL PR300Z  Working

Demag 46948744 PCB Karte LRI

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FUJITSU Fanuc KEYBOARD PCB A86L-0001-0149 / N860-3141-T001

THERMO ELECTRON CS496 PCB MOTHER BOARD **

HURCO MACHINE PERSONALITY 2 PCB ASSY 415-0177

Demag 96121247 PCB Karte PSI

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Robicon 261418.00 PCB DC BUS SNUBBER - NFP

DOBOY 198150 PCB BOARD